For the purposes of these anodizing instructions only the components
that are involved in anodizing are high lighted and discussed. Setup instructions
and test procedures are covered in the Xantrex Manual that came with your
power supply. It is recommended that you read and follow those instructions.
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SAFETY SUMMARY
The following general safety precautions must be observed during all phases of operation, service, and repair of this instrument. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of the instrument. Reactive Metals Studio, Inc. and Agilent Technologies assumes no liability for the customer's failure to comply with these requirements.
Before Applying Power
Verify that the product is set to match the available line voltage.
Ground The Instrument
This product is a Safety Class I instrument (provided with a protective earth terminal). To minimize shock hazard, the instrument chassis and cabinet must be connected to an electrical ground. The instrument must be connected to the AC power supply mains through a three-conductor power cable, with the third wire firmly connected to an electrical ground (safety ground) at the power outlet. Any interruption of the protective(grounding) conductor or disconnection of the protective earth terminal will cause a potential shock hazard that could result in personal injury. If the instrument is to be energized via an external autotransformer for voltage reduction, be certain that the autotransformer common terminal is connected to the neutral (earthed pole) of the AC power lines (supply mains).
Do Not Operate In An Explosive Atmosphere
Do not operate the instrument in the presence of flammable gases or fumes. |
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KEEP AWAY FROM LIVE CIRCUITS
Operating personnel must not remove instrument covers. Component replacement
and internal adjustments must be made by qualified service personnel. Do
not replace components with power cable connected. Under certain conditions,
dangerous voltages may exist even with the power cable removed. To avoid
injuries, always disconnect power, discharge circuits and remove external
voltage sources before touching components.
SAFETY SYMBOLS
The WARNING sign denotes a hazard. It calls attention to a procedure,
practice, or the like, which, if not correctly performed or adhered to,
could result in personal injury. Do not proceed beyond a WARNING
sign until the indicated conditions are fully understood and met.
The CAUTION sign denotes a hazard. It calls attention to an operating
procedure, or the like, which, if not correctly performed or adhered to,
could result in damage to or destruction of part or all of the product.
Do not proceed beyond CAUTION sign
until the indicated conditions are fully understood and met.
WARNING
CAUTION
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Refer to the Operating and Service Manual for detailed specifications,
operation and testing procedures.
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| INPUT: 115 Vac +/- 10%, 47-63Hz, 0.8 A, 600 W
OUTPUT: 0 to 150 Vdc, 0-4A
SIZE: 3.425H x 8.45W x 18.59D, 87.0mmH x 214.6mmW x 472.2mmD
WEIGHT: Approx. 14lbs (6.4 kg)
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INSTALLATION
Inspection
When you receive your power supply, inspect it for any obvious damage that
may have occurred during shipment. If there is damage, notify the carrier
and Reactive Metals Studio, Inc. immediately. Warranty information is printed
on a card in the packing container. Save the shipping carton and packing
materials in case the supply has to be returned in the future. If you need
to return the supply for service call for authorization and instruction.
Attach a tag identifying the owner and model number. Also include a brief
description of the problem.
The "Turn-On Checkout Procedure" in this manual can be used as an incoming
inspection check to verify that the supply is operational. See the factory
manual appendix for tests that verify the supply's specifications.
Location And Cooling
The unit is shipped ready for bench operation after connection to an AC
power source. The supply is air cooled. Sufficient space should be allotted
so that a free flow of cooling air can reach the rear of the instrument
when it is in operation. It should be used in an area where the ambient
temperature does not exceed 40 degrees C. The current derates 1% per degree
C between 40°C-55°C.
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WARNING
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Do not install on a metal work surface
or next to metal pumbing fittings.
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Input Power Requirements
The power supply is ready to be operated from 110Vac, 43-63Hz.
Power Cord
This instrument is equipped with a three conductor power cable. The third conductor is the ground conductor and when the cable is plugged into an appropriate receptacle, the instrument is grounded. The offset pin on the power cable three prong connector is the ground connection. In no event should this instrument be operated without an adequate cabinet ground connection.
The power supply was shipped with a power cord for the type of outlet used in the USA.
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Note: The terms Current, Amp and Amperage are used interchangably
and have the same meaning.
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See the Xantrex operating
manual for complete setup and testing. This anodizing manual only covers
anodizing setup and procedures.
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OPERATION
Turn-On Checkout Procedure
The following checkout procedure describes the use of the front panel controls
and indicators and ensures that the supply is operational:
a. Rock the ON/OFF button to ON.
b. Turn VOLTAGE control fully counter clockwise to ensure that
output decreases to 0 Vdc than fully clockwise to ensure that output voltage
increases to the maximum output voltage.
c. To check and/or preset the current output:
1) Turn the VOLTAGE up a couple of turns so that a few volts
show on the meter.
2) Push in and hold the PREVIEW button.
3)Turn the CURRENT control fully counter clockwise and then fully
clockwise to ensure that the current limit value can be set from zero to
the maximum rated value.
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| ON/OFF & STANDBY:
It is very important to turn the unit OFF and the voltage
down when not in use. This procedure will help prevent electrical shock.
The STANDBY button provides a means to preset the amperage without
applying power to the output. This is a safety issue. You may leave the
voltage and amperage turned up when in STANDBY mode. There will
be no power to the leads.
To preset the output push in and hold the PREVIEW button. The
AMPERAGE can then be set to the desired level. The meter will indicate
the maximum set. The voltage can also be set but it is not as accurate
as when the circuit is in operating mode
OUTPUT: Plug the red lead into the + or ANODE OUTPUT.
This is the lead that will attach to your work.
Plug the black lead into the - or CATHODE OUTPUT. This
will attach to the metal cathode strip in your anodizing bath. It will
also connect to the cathode in applicators like brushes and sponges.
(The third output which is ground is not accessed for anodizing.)
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CAUTION
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Operation Beyond Rated Output
The output controls can adjust the voltage or current to values above (up
to 5%) the rated output as indicated on the front panel display. Although
the supply can be operated in the 5% overrange region without being damaged,
it can not be guaranteed to meet all of its performance specifications
in this region. |
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The METER array shows both volts and the amperage that is available. The voltage is set and can be changed by turning the ten turn VOLTAGE knob. Voltage can be set very accurately and will be indicated on the left. The voltage above is 88.8Vdc. The voltmeter indicates the voltage available prior to applying a load and can be adjusted at anytime. When the anodizing load is applied the voltage will drop and then rise as the process continues to the preset value.
The current/amperage is set with the ten turn CURRENT knob and
is shown on the right of the meter. The number shown above is 3.80 amps.
The maximum output is 4.00 amps. This control may be changed at any time.
If the anodizing is progressing too fast or heat and steam are being generated,
turn the amperage output down and vise versa if it is too slow.
When the anodizing load is applied the meter will show the full amperage
you set being drawn. As the process nears the color/voltage desired the
meter reading will decrease to near zero.
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Anodizing Quick start
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WARNING
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Electrical shock hazard!
Wear rubber gloves at all times.
This is a dangerous process! Maintain all safety procedures at all
times. This power supply is capable of dangereous electrical shocks if
misused. If you are unsure of the safety of your setup check with an electrical
specialist.
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The following is a
step by step procedure to quick start you into anodizing. Please read the
copy of Studio Preparation and Coloring of Titanium that
came packed with your anodizer. It contains more detailed information.
Electrolyte
The liquid solution used for this process may be many different things.
We recommend TSP(Tri Sodium Phosphate). This is a low sudsing detergent.
Products similar to this include automatic dishwasher detergents and may
be substituted. The water can be distilled or demineralized bottled water.
Do not use tap or well water. A cup of dry TSP per gallon of water is sufficient
for most anodizing, although as much as two cups can be used. Mix the dry
ingredient into the water and mix well.
A lidded plastic container is best suited for an anodizing tank. The container may be up to 5 gallons(19 liters). It should relate to the size of your work. Mark the container well, so that it will not be confused with other containers or food. Larger baths help dissipate heat during continuous operations.
Cathode
A stainless steel foil strip wrapped around the inside of a container
as shown in the illustration is an excellent cathode. Cut a long strip
along the top edge and fold it up. This should reach above the tank edge
and will be where the BLACK(-) cathode lead attaches. A stainless steel
container can also act as the cathode. Restaurant type steam table pans
are excellent. Great care must be taken to protect the operator and equipment from short circuits in and around a metal container. Use plastic mesh and baskets or other insulating materials. |
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Anodizing setup
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CAUTION
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The alligator clips can not be submerged in the electrolyte.
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| 1) The bath is ready,
cathode is in place and the BLACK lead is connected to the cathode.
2) Put on your rubber gloves.
3) Turn ON the anodizer.
4) Push in the STANDBY button.
5) Push in and hold the PREVIEW button.
6) Set the VOLTAGE to 0.
7) Set the AMPERAGE to 1.00.
8) Attach a strip of titanium or niobium to the RED(+)
lead.
9) Release the STANDBY button.
10) Submerge the metal in the center of the bath.(Not the alligator
clip!)
11) Turn the voltage slowly up. As the color begins to appear slowly
raise the metal out of the bath. This will produce a rainbow of color.
Practice and you will soon be able to produce a full range rainbow.
12) Using the above procedures make a series of metal pieces representing
5 volt increments. Label the voltage on each and save. This will give you
a color scale to work from in the future.
To learn more see the enclosed copy of Studio Preparation and Coloring
of Titanium.
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